Technology in our Core

At SwellCycle, technology is the heart of everything we do, but it’s the human craft that drives us. We believe in empowering shapers—the artisans of the surf world—to create better performing and more sustainable surfboards. By blending traditional craftsmanship with cutting-edge technology, we’re enabling shapers to bring their bold ideas to life with precision, efficiency, and minimal environmental impact. Our goal is not to replace the human element but to enhance it, giving shapers the tools they need to push the limits of surfboard design and sustainability.

3D printing

Our 3D printing technology is here to support shapers in their craft. We use advanced FDM (Fused Deposition Modeling) to craft large, high-quality surfboards in a single step, reducing the reliance on foam blanks, CNC cutting, and the challenges of hand shaping consistency. This process empowers shapers to focus on the artistry of surfboard design, while we handle the heavy lifting of production. By reducing lead times by up to 50% and eliminating unnecessary waste, our technology allows shapers to do what they do best—create. No costly molds, no expensive tools—just pure creative freedom to craft boards that reflect their vision and expertise.

Lattice

Our proprietary lattice design is a game-changer for shapers seeking to innovate. The internal lattice structures are engineered to optimize weight, strength, and flexibility, resulting in surfboards that are lighter, stronger, and tailored for performance. By automating the lattice creation process through parametric design, we provide shapers with a customizable solution that enhances their ability to fine-tune each board for specific performance needs. Whether it’s a high-performance shortboard or a versatile longboard, our lattice structures work in harmony with the shaper’s vision to deliver a board that performs at the highest level while being eco-friendly. We minimize material use without compromising quality, giving shapers the power to create high-performance surfboards that are better for both the rider and the planet.